Instructor’s notes

 

 

General

 

In general, we use small scale (4/20) glassware from Aldrich and regular glassware from Fisher.  Inexpensive magnetic stirrers ($115), heating mantles ($64) and heat controls ($89) are from Laboratory Craftsmen, Inc. (www.labcraftsmen.com)  Stir bars (<$1) are from Fisher Scientific.

 

Reaction mixtures and products are analyzed with a Shimadzu GC/MS QP5000.  Percentages are based on uncorrected TIC.

 

 

Oxidation procedure

 

The quantity of Clorox used is 1.1 mole equivalent to alcohol.  This is to make up for lost of Chlorine during stirring and the chlorination of product to chloroketone.

 

Glass thermometer must be used instead of common metal digital thermometers because the metal will get oxidized.

 

If available, use a crystallizing dish (100x50) as an ice-water bath, but a 400-mL beaker will work.

 

The temperature may be difficult and inaccurate to measure at the beginning because of the small volume.  Keeping temperature below 10 C at this point should be O.K.

 

Low temperature minimizes the formation of 2-chlorocyclohexane.

 

 

Neutralization & Extraction

 

The purposes here are (1) to neutralize the unreacted Clorox and acid catalyst and (2) to extract a somewhat water soluble product from a large volume of aqueous solution.

 

Saturated sodium thiosulfate is made fresh by dissolving Na2S2O3.5H2O in water on the day of use.

 

When removing a drop with pipette for testing, make sure to reach into the bottom aqueous solution.  After withdrawing pipette, touch the pipette on the side of flask to drain the drop of organic solution adhered on the outside of pipette.  Otherwise, students may be testing the drop of organic solution.

 

Diethyl ether can be used instead of MTBE during transfers and extractions.

 

After extraction, the aqueous solution can be flushed down the drain as it contains only sodium chloride and sodium sulfate in water.

 

 

Distillation, Distillation-evaporation or Rotary evaporation

 

The problem with distilling a small volume of liquid is that there is an inherent significant lost of product.  Simple distillation will give a solvent (MTBE) fraction at 53-55 C, a small in-between fraction of MTBE and cyclohexanone and product fraction of cyclohexanone at 155-157.  The yield of cyclohexanone is 80-85% with a purity of 98-100% by GC/MS.

 

Rotary evaporation at 30 C water bath gives 96% yield of cyclohexanone.  The purity by GC/MS is 95% cyclohexanone and 5% of 2-chlorocyclohexanone and trace amounts of solvent and cyclohexanol.

 

Since rotary evaporators are not generally available in large numbers in an undergraduate lab, the distillation-suction evaporation procedure is a functional alternative.  Most of the solvent is distilled at 55C.  Be careful not to go above this temperature.  Stirring under aspirator suction with gentle heat is quite efficient in removing the small amount of solvent.  We use a heating mantle with no sand (sand gets everywhere when used) to keep flask warm.  A warm water bath can be used but students will have to carefully dry the flask each time before weighing.  Most students take two to four successive evaporations to get to no or trace solvent condition.  Student yields are 90+% actual yield.  The purity is about 95% with impurities of cyclohexanol and 2-chlorocyclohexanone made up about 5%.  There may be a trace of MTBE.